Job description Efficiency within standard and agreed parameters in preparation of GFT (Gel Feed tank) at GMR. To give output as desired by process requirement abiding to quality requirement. Ensure on time delivery of cleaned GFTs to GMR with set limit of quality specification Ensure the Safety & GMP (Good Manufacturing Practices) in their shifts. Key Responsibilities: Melting Monitor, operate and acknowledge the gelatin melt tank through SCADA (Supervisory Control And Data Acquisition) to prepare melt batch of set specification. Transfer approved gelatin bags to melt tank, dispense material and feed ingredients to melt tank as per procedure and approved gelatin master formula. Operator auto cleaning of melt tanks. GFT Preparation Using weighing booth and dry dye weighing system for dispensing of colors and other ingredients. Generate GFT sheets from the system as per time schedule. Prepare Titanium dioxide slurry batch in Day max & collide mill as per SOP (Standard Operating Practices). Collect gel, trim, purified water and color as per recuperation sheet. Prepare GFTs as per procedure. Documentation of the work done in assigned annexures, as per GDP. VAS (Viscosity Adjustment System) Operate VAS, to set viscosity of GFTs as per viscosity set points. Transfer GFTs from VAS station to HCM area staging station. Documentation of the work done in assigned annexures, as per GDP. Collect sample for check the color through spectrophotometer. To ensure that GFT of set viscosities are delivered to HCM (Head Capsule Machine) area in covered condition within stipulated time. Capsule Trim Grinding Operate Trim grinding machine to grind the capsules and trim. Collect the sample for micro testing from grinded capsules and trims. Documentation of the work done in assigned annexures, as per GDP (Good Documentation Practices). Make sure that the grinded material is placed in assigned racks ( Quarantine or approved) Shift approved grinded material which can be recycled in the same shift. Document environmental conditions. GFT (Gel Feed Tank) & Dish Washing Operate automatic cleaning system to clean GFTs. Manual cleaning of GFT and dishes and deliver the cleaned vessels in time without any delay. Documentation of the work done in assigned annexures, as per GDP. Collection of rinse samples as per schedule/ Test rinse samples. Transfer cleaned and uncleaned vessels (GFTs and dishes). Monitoring the cleaning status and deliver, covered and labelled vessels. Clean other miscellaneous accessories. Collect and classify gel and trim based on their recuperation status, document the same and transfer the material accordingly either to scrap or for recycling. Coordinate with utility and M&E in case of any discrepancy as per the type of problem. Reporting to Shift chemist in case of any discrepancy in the system Lonza is an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to race, religion, color, national origin, sex, sexual orientation, gender identity, age, status as a qualified individual with disability, protected veteran status, or any other characteristic protected by law. Role: Software Development - Other Industry Type: Pharmaceutical & Life Sciences Department: Engineering - Software & QA Employment Type: Full Time, Permanent Role Category: Software Development Education UG: Any Graduate PG: Any Postgraduate Key Skills AccessoriesHCMVASLife sciencesGMPGrinding machineMonitoringSCADAGELTesting
